A manufacturer is awarded an important contract. The production requirements for the month increase, but the factory doesn’t have more space and has employees with previous experience or more hours to work during the day. A temporary increase in production could be possible, however the addition of a shift could introduce new labor requirements training, supervision, and quality control.
This is a crucial reason for robots. Robotics is not just replacing humans with machines. The right application can transform the way that manufacturers use their production capacity.
Image credit: automatedsolutions.com.au
Take a look at the seconds that Aren’t able to be found between the products
Manufacturing inefficiency doesn’t have to be noticeable. For instance, suppose an operator is spending 15 seconds positioning a component for 10 seconds, then another 10 seconds applying the material, and a few seconds moving it onto the next task. On one component the difference isn’t that significant. These seconds add up when multiplied by thousands.
It is the same with waste material. The addition of a tiny amount of additional coating or dispensing materials in a huge production run can result in the cost of a large amount.
Companies considering robotic automation Australia projects can benefit from examining these small, repeated losses before deciding what equipment they need. ASA’s analysis of requirements is designed to uncover problems with quality and bottlenecks as in addition to the waste that can be a problem in a plan.
Robots must be able to integrate into the process.
The decision to choose a robot represents only one decision in engineering. The system may also need guarding, tooling, controls, sensors fixtures, conveyors, electrical integration, and communications with the existing production equipment. Engineers must consider the reach of the robot and its payload, and how it will interact with its surroundings and move about.
ASA’s approach for FANUC robot automation is based on the development of concepts and systems along with CAD Simulation and offline Programming. Digital simulation lets engineers investigate configurations and estimate durations of the cycle before the system can be put in operation in the factory of the customer’s. This is especially useful when space is constrained or when new robotics need to be integrated with an established production line.
Painting and Dispensing Show Why It’s Important to Repeat
Certain manufacturing processes demonstrate the importance of controlled movement. Imagine applying a protective coating to hundreds of parts. The final result doesn’t come from the process of completing every component in a short time. It is crucial to manage the speed, distance and movement of each part from the beginning until the at the very end.
ASA has specialists working with painting and dispensing solutions across various industries, including automotive and aerospace. In these settings industrial robotic automation is able to allow for repeatable, programmed movements while reducing exposure of employees to physically demanding and potentially hazardous processes.
The reduction of waste and the increase in productivity could be achieved by better control.
The System Needs People Even After Installation
Automatism isn’t a substitute for manufacturing knowledge. Automation transforms the skills required for maintaining and operating the manufacturing process.
Employees need to be trained to use equipment safely and to recognize abnormal behavior or malfunctioning components, and perform necessary maintenance. The needs for production may change as time passes, which means that programs and processes will need to be adapted.
ASA offers on-site training in safe operation, programming and troubleshooting, as well as electrical and mechanical maintenance. The company provides continuous maintenance and service to ensure that the equipment is in good order and wear and tear issues are dealt with.
Capacity is the capacity to work more quickly
For Australian producers, expanding capacity doesn’t always mean purchasing an additional building or adding more workers to repetitive processes. Sometimes, the best question is whether the present manufacturing process could be designed differently.
ASA has been creating and integrating automation solutions since 2002. It supports companies in Australia and international projects. The company’s strategy combines analysis of needs with engineering, simulation, FANUC robot integration training, as well as servicing.
Automation for the sake of automation isn’t the objective. A system that is worthy of the gold it’s worth ought to bring tangible benefits to manufacturers, for example greater reliability, higher quality methods, less risky processes, and less waste.
